In Review (selected)
Parametric design and optimization of interdigitated electroadhesives for handling thin objects.
L. Yang, A.J. Hart, A. Luo.
Thin-film DLP 3D printing of multi-material parts with closed-cell internal voids.
B. Sun, N.S. Diaco, X. Chen, C. Dai, A.J. Hart, C.C.L. Wang, Y. Yam.
On-lattice voxelated convolutional neural networks for prediction of phase diagrams and diffusion barriers in cubic alloys.
S.M. Taheri-Mousavi, S.S. Moeini-Ardakani, R.W. Penny, J. Li, A.J. Hart. [arXiv]
2025

Dairy barn methane levels and feasibility of thermal catalytic oxidation for net climate benefit.
A.C. Parker, W.J. Sawyer, K.A. Riedinger, N.A. Bugher, A.J. Hart, D.L. Plata.
Environmental Science & Technology (in press), 2025. [pdf] [doi]

3D printing of poly(methyl methacrylate) by interfacial photopolymerization.
P.T. Mahesh, C.A.C. Chazot, R.B. Church, M.N. Durso, C. Thrasher, M.A. Creighton, A.J. Hart.
ACS Applied Materials & Interfaces, 17(38):53960–53971, 2025. [pdf] [doi]

Additively manufacturable high-strength aluminum alloys with coarsening-resistant microstructures achieved via rapid solidification.
S.M. Taheri-Mousavi, M. Xu, F. Hengsbach, C. Houser, Z. Ge, B. Glaser, S. Wei, M. Schaper, J.M. Lebeau, G.B. Olson, A.J. Hart.
Advanced Materials (in press), 2025. [doi]

Automated segmentation and analysis of microscopy images of laser powder bed fusion melt tracks.
A, Shah, R. Weissbach, D.A. Griggs, A.J. Hart, E. Ertekin, S. Tawfick.
Journal of Manufacturing Processes, 154:61-70, 2025. [pdf] [doi]

Radiometric temperature measurement for metal additive manufacturing via temperature emissivity separation.
R.W. Penny, A.J. Hart.
Additive Manufacturing (in press), 2025. [arXiv]

GENCAD-3D: CAD program generation using multimodal latent space alignment and synthetic data balancing.
N. Yu, M.F. Alam, A.J. Hart, F. Ahmed.
Journal of Mechanical Design (in press), 2025.

Nanoporous capillary gripper for ultragentle micro-object manipulation.
S.J. Kim, T. Kim, H.J. Ryu, J. Jeong, A.J. Hart, S. Kim.
Advanced Science (in press), 2025. [pdf] [doi] [videos]

High-strength additively manufacturable Al-Zr-Er-Ni alloys with high as-built ductility and thermal stability
Z. Ge, S. Wei, Z. Liu, T. Choma, Ł. Żrodowski, M. De Graef, A.J. Hart, S.M. Taheri-Mousavi.
npj Advanced Manufacturing, 2:40, 2025. [pdf] [doi] [videos]

High-fidelity optical monitoring of laser powder bed fusion by aperture division multiplexing.
R.W. Penny, Z.W. Kutschke, A.J. Hart.
npj Advanced Manufacturing, 2:28, 2025. [pdf] [doi]

Dual-wavelength vat photopolymerization with dissolvable, recyclable support structures.
N.S. Diaco, C. Thrasher, M. Hughes, K. Zhou, M. Durso, S. Yap, R. Macfarlane, A.J. Hart.
Advanced Materials Technologies (in press), 2025. [pdf] [doi] [videos]

Rapid exploration of nanoparticle-modified alloys in metal additive manufacturing by combining inkjet printing and laser powder bed fusion.
E. Tekoglu, S. Liao, Z.W. Kutschke, A.D. O’Brien, B. Lettiere, J. Li, A.J. Hart.
Additive Manufacturing Letters, 14:100315, 2025. [pdf] [doi]

Forging nanoparticle superlattices with colloidal metallurgy.
C.J. Thrasher, N.J. Murphy-Genao, N.A. Sbalbi, R.L. Li, T. Hueckel, M. Ye, A.J. Hart, R.J. Macfarlane.
ACS Nano, 19(22):20753–20764, 2025. [pdf] [doi]

Additive manufacturing of crack-free, strong and ductile In939+TiB2 by laser powder bed fusion.
E. Tekoglu, M. Alrizqi, A.D. O’Brien, J. Liu, K. Biggs, S.Y. Kim, A. Penn, I. Sulak, K.P. So, W. Chen, A.J. Hart, J. Li.
Materials Science and Engineering: A, 939:148446, 2025. [pdf] [doi]

Particle-on-demand electrohydrodynamic printing from a reciprocating tip.
J. Jeong, S.J. Kim, S. Kim, A.J. Hart.
Journal of Manufacturing Processes, 145:133-141, 2025. [pdf] [doi]

Computational design of additively manufacturable, cost-effective, high-strength aluminum alloys exploiting rapid solidification.
B.M. Glaser, A.J. Hart, S.M. Taheri-Mousavi.
Journal of the Mechanics and Physics of Solids, 200: 106120, 2025. [pdf] [doi]

Microwave swelling and exfoliation of continuous carbon nanotube networks for scalable manufacturing of nanocomposites.
M.N. Durso, A.J. Hart.
ACS Applied Materials and Interfaces, 8(15):7685–7693, 2025. [pdf] [doi] [videos]

A rapid experimental workflow for studying melt track scaling in laser powder bed fusion using high-precision metal template substrates.
R. Weissbach, R.W. Penny, A.J. Hart.
Progress in Additive Manufacturing, 2025. [pdf] [doi]

A LEGO®-themed introduction to manufacturing course developed for first-year undergraduate students.
J. Liu, D. Braconnier, Z. Zhao, K. Gee, K.P. Becker, A.J. Hart.
Manufacturing Letters, 44(Supplement):1558-1569, Manufacturing letters, 46:60-64, 2025. [pdf] [doi]

Aerosol synthesis of high-quality single-wall carbon nanotubes through integrated microplasma catalyst generation.
W.J. Sawyer, A.J. Hart.
Chemical Engineering Journal, 507:160690, 2025. [pdf] [doi]
2024

Parametric analysis of relationships among part geometry, build time, and energy consumption for laser powder bed fusion.
K. Gee, A.J. Hart.
ASME 2024 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference, DETC2024-142824, 2024. [pdf] [doi]

Superior high-temperature mechanical properties and microstructural features of LPBF-printed In625-based metal matrix composites.
E. Tekoglu, J. Bae, H. Kim, K. Lim, J. Liu, S.Y. Kim, A. Penn, W. Chen, A.J. Hart, J. Kang, C. Oh, J Park, F. Sun, S. Kim, G. Sim, J. Li.
Materials Today, 80:297-307, 2024. [pdf] [doi]

A low-cost, open-source cylindrical Couette rheometer.
M. Erni, A.J. Hart, D.L. Trumper, C.E. Owens.
Scientific Reports, 14:30187, 2024. [pdf] [doi]

Physical properties of industrially produced carbon nanotube yarns for use in structural nanocomposites.
M.N. Durso, W.J. Sawyer, A.J. Hart.
Composites Part B, 287:111821, 2024. [pdf] [doi]

Versatile fabrication of carbon nanotube yarn composites by in situ interfacial polymerization of polyetherimide.
M.N. Durso, W.J. Sawyer, A.J. Hart.
Composites Part B, 287:111770, 2024. [pdf] [doi]

Multivalent polymer-grafted nanoparticles as reinforcing fillers for 3D printable self-healing elastomers.
G. Desroches, C. Thrasher, N. Diaco, I. Raji, D. Konkolewicz, A.J. Hart, R. Macfarlane.
ACS Materials Letters, 6(9):4175–4182, 2024. [pdf] [doi]

A switchable flexible mechanical clutch based on self-amplified friction of interleaved layers.
A. Luo, A.J. Hart.
Extreme Mechanics Letters, 71:102197, 2024. [pdf] [doi]

Exploration of improved, roller-based spreading strategies for cohesive powders in additive manufacturing via coupled DEM-FEM simulations.
R. Weissbach, P.M. Praegla, W.A. Wall, A.J. Hart, C. Meier.
Powder Technology, 443:119956, 2024. [pdf] [doi]

Manufacturing of high-conductivity carbon nanotube fibers and coils by immersed extrusion.
C.E. Owens, G.H. McKinley, A.J. Hart.
Materials Today, 75:97-111, 2024. [pdf] [doi]

From automation to augmentation: policy and practice to redefine engineering design and manufacturing in the age of next-gen AI.
M.F. Alam, A. Lentsch, N. Yu, S. Barmack, S. Kim, D. Acemoglu, A.J. Hart, S. Johnson, F. Ahmed.
MIT Press, 2024. [pdf] [doi]

Review—Solid and polymer electrolyte materials and related processing methods suitable for three-dimensional battery architectures.
R.B. Church, A.J. Hart.
Journal of The Electrochemical Society, 171(4):0512, 2024. [pdf] [doi]

Rationally designing the supramolecular interfaces of nanoparticle superlattices with multivalent polymers.
C. Thrasher, F. Jia, D. Yee, J. Kubiak, Y. Wang, M. Lee, M. Onoda, A.J. Hart, R. Macfarlane.
JACS, 2024. [pdf] [doi]

A Bayesian sampling approach to constrained optimization of build layouts in additive manufacturing.
S. Kim, K. Gee, A.J. Hart.
International Journal of Production Research, 2024. [pdf] [doi]

Metal matrix composite with superior ductility at 800 °C: 3D printed In718+ZrB2 by laser powder bed fusion.
E. Tekoglu, A.D. O’Brien, J. Bae, K. Lim, J. Liu, S. Kavak, Y. Zhang, S.Y. Kim, D. Agaogullari, W. Chen, A.J. Hart, G. Sim, J. Li.
Composites Part B: Engineering, 268:111052, 2024. [pdf] [doi]

Quantitative analysis of thin metal powder layers via transmission X-ray imaging and discrete element simulation: Blade-based spreading approaches.
R.W. Penny, D. Oropeza, P.M. Praegla, R. Weissbach, C. Meier, W.A. Wall, A.J. Hart.
Powder Technology, 432:119106, 2024. [pdf] [doi]

Quantitative analysis of thin metal powder layers via transmission X-ray imaging and discrete element simulation: Roller-based spreading approaches.
R.W. Penny, D. Oropeza, P.M. Praegla, R. Weissbach, C. Meier, W.A. Wall, A.J. Hart.
Powder Technology, 432:119105, 2024. [pdf] [doi]
2023

Virtual planning of a metal additive manufacturing factory using techno-economic hybrid simulation models.
E. Shakirov, H. Quinlan, A.J. Hart.
2023 Winter Simulation Conference, 1327-1338, 2023. [pdf] [doi]

Individually addressable, 3D-printed carbon nanotube field emitter arrays for large-area vacuum electronics.
C.E. Owens, A. Kachkine, G.H. McKinley, L.F. Velásquez-Garcia, A.J. Hart.
23rd International Conference on Solid-State Sensors, Actuators and Microsystems (IEEE Transducers), 1899-1900, 2023. [pdf]

Comparing machine learning algorithms for non-invasive detection and classification of failure in piezoresistive bone cement via electrical impedance tomography.
L. Keiderling, J. Rosendorf, C.E. Owens, K.M. Varadarajan, A.J. Hart, J. Schwab, T.N. Tallman, H. Ghaednia.
Review of Scientific Instruments, 94:124103, 2023. [pdf] [doi]

Learning at work: Visual learning analytics to upskill aerospace engineers in advanced manufacturing.
K. Peppler, J. Huang, M.C. Richey, M. Ginda, K. Börner, H. Quinlan, A.J. Hart.
ICLS 2023 Proceedings, 1899-1900, 2023. [pdf] [doi]

Process intensification of microplasma nanoparticle synthesis enabled by gas flow design.
W.J. Sawyer, A.J. Hart.
Chemical Engineering Journal, 477:147111, 2023. [pdf] [doi]

Learning to write with the fluid rope trick.
G. Chaudhary, S. Christ, A.J. Hart, L. Mahadevan.
Soft Matter, 19:8329-8336, 2023. [pdf] [doi] [videos]

Thick architected silicon composite battery electrodes using honeycomb patterned carbon nanotube forests.
R.B. Church, H. Gao, B.M. Gallant, A.J. Hart.
Journal of the Electrochemical Society, 170(9):0543, 2023. [pdf] [doi]

Interfacial photopolymerization: a method for light-based printing of thermoplastics.
C.A.C. Chazot, M.A. Creighton, A.J. Hart.
ACS Applied Materials and Interfaces, 15(25):31009-31019, 2023. [pdf] [doi]

The critical role of fracture in determining the adhesion strength of electroadhesives.
A. Luo, R.R. Zhao, J.L. Bassani, A.J. Hart, K.T. Turner.
Extreme Mechanics Letters, 63:102062, 2023. [pdf] [doi]

Low-profile, large-range compressive strain sensing using micromanufactured CNT micropillar arrays.
C. Cao, M.S.H. Boutilier, S. Kim, S.M. Taheri-Mousavi, N. Nayakanti, R. Roberts, C.E. Owens, A.J. Hart.
ACS Applied Materials and Interfaces, 15(32):38665-38673, 2023. [pdf] [doi]

3D-printed, non-planar electron sources for next-generation electron projection lithography.
A. Kachkine, C.E. Owens, A.J. Hart, L.F. Velasquez-Garcia.
IEEE International Vacuum Nanoelectronics Conference, 2023. [pdf] [doi]

Strengthening additively manufactured Inconel 718 through in-situ formation of nanocarbides and silicides.
E. Tekoglu, A.D. O’Brien, J. Liu, B. Wang, S. Kavak, Y. Zhang, S.Y. Kim, S. Wang, D. Agaogullari, W. Chen, A.J. Hart, J. Li.
Additive Manufacturing, 67:103478, 2023. [pdf] [doi]

Scalable, versatile synthesis of ultrathin polyetherimide films and coatings via interfacial polymerization.
C.A.C. Chazot, C.J. Thrasher, A. Peraire-Bueno, M.N. Durso, R.J. Macfarlane, A.J. Hart.
Advanced Functional Materials, 33(24):2214566, 2023. [pdf] [doi]

Laser additive manufacturing for infrastructure repair: A case study of a deteriorated steel bridge beam.
S. Zhang, P. Hou, J. Kang, T. Li, S. Mooraj, Y. Ren, A.J. Hart, S. Gerasimidis, W. Chen.
Materials Science and Technology, 154:149-158, 2023. [pdf] [doi]

Ultrathin high-mobility SWCNT transistors with electrodes printed by nanoporous stamp flexography.
D. Mariappan, S. Kim, J. Zhao, H. Zhao, U. Muecke, K. Gleason, T. Akinwande, A.J. Hart.
ACS Applied Nanomaterials, 6(7):5075-5080, 2023. [pdf] [doi]

Additive manufacturing of flexible 3D surface electrodes for electrostatic adhesion control and smart robotic gripping.
D.G. Kim, H. Je, A.J. Hart, S. Kim.
Friction, 11:1974-1986, 2023. [pdf] [doi]

A damped double dipole antenna for UHF RFID sensing in the frequency domain.
A. Peraire-Bueno, A.J. Hart.
IEEE Sensors Journal, 23(4):3710-3716, 2023. [pdf] [doi]

A physics-based modeling framework to assess the cost scaling of additive manufacturing, with application to laser powder bed fusion.
K. Gee, S. Kim, H. Quinlan, A.J. Hart.
Rapid Prototyping Journal, 29(5):1355-2546, 2023. [pdf] [doi]